Fabricated Vehicle Metal Products
At ER Wagner, we believe great design isn't about just being able to make a part that’s durable and cost-effective, it's about creating solutions that make your vehicles better. Our experts create custom-engineered components for some of the world’s most sought-after vehicles, including automotive hinges along with other various automotive engineered parts, adding value every step of the way. From our selection of metal insert engine mounts and engine cradle dampeners for body components, our headrest wrapped tubes for vehicle interior, or our motor housings for drivetrain component additions, ER Wagner has you covered for vehicle needs.
BEYOND THE PART
Your Vehicle, Fully Optimized
We understand that you’re not just looking for a part – you’re looking for a partner that can help you create solutions. For more than 100 years, we’ve been creating custom engineered solutions for automakers that add value to their vehicles and allow them to be globally competitive. From simple Seat Frame Support Wrapped Tubes to complex Center Console Hinges, we work to address issues that affect vehicle quality, part performance and the driver experience.
DESIGNED TO MOVE
Innovation Is in Our DNA
In an industry where most manufacturers are taking designs and producing parts, ER Wagner is innovating new products and delivering new ideas to our customers. Our engineers are experts in movement, revolutionizing the automotive industry one innovation at a time.
PROCESS & FLEXIBILITY
Experienced, Responsive and Flexible
Like many manufacturers, we adhere to the APQP process, but we also understand the value of flexibility and dynamic response. So, while we follow this very disciplined APQP process, we’ve also found successful ways to compress the lead time to market launch with no loss in component quality.
Two-leaf, three-leaf, four-bar, six-bar hinges, and more are right in our wheelhouse. Spring rotational assist, friction hinge control, detents, and other custom features can be engineered into both simple and complex hinge mechanisms.
American-Made, Globally Available
Working with OEMs in over 16 countries in Europe, Asia, North America and South America.
600-Metric-Ton Punch Press
ER Wagner’s new Nidec Minster punch press is now available for production, greatly increasing ER Wagner’s metal stamping capabilities. The new 600-metric-ton press is the latest technology in metal stamping, giving us the ability to stamp bigger parts made of thicker metal – including high-strength metals – with complex geometries and tighter tolerances. Other benefits include improved part quality through programmable forming speed, and lower part costs due to increased production rates, value added tapping, insertion and welding.
Servo Press Features
- Bed Size: 60"-168"
- Speed Range: 1-90 SPM
- Direct Drive Servo Slide
- Stock Width: 14"-48"
- Stroke: 12"-16"
- Shut Height 35"
- Rapid Acceleration and Deceleration
- Infinitely Adjustable stroke and speed
- Full Energy at Any Speed
- Pendulum Motion and Full Rotation
Machine and Wrapped Tubes
When you need precision tubes think ER Wagner. Machined & wrapped tubes can be made in almost any configuration – square, round, octagon, punched, notched, welded, you name it we can do it. As an added bonus – wrapped tubing is often more cost effective than traditional drawn-over-mandrel tube manufacturing.
Shear & Machine Cut Tubes
Tube cutting capabilities range from high-speed scrap-less to precision machined cut-offs. Machine cut tubes include ID/OD chamfering and turning on both ends and also facing with surface finishes less than Rz 10. End facing can include custom end profiles.
- Parallelism 0.1mm
- Perpendicularity 0.15mm
- Flatness 0.1mm
- Length tolerance +/- .05mm
- Length range 10mm – 610mm
- OD range 6mm – 82.5mm
Precision Wrapped Bushings
Roundness and strength are the keys to performance when it comes bushings used in NVH body mounts tubes for axles suspensions and engine cradles as well motor and solenoid housings. Virtually gap-less seams that can be butted, welded or interlocking to rigidity. Our bushings can be flanged, edge treated and chamfered.
- 0.1mm roundness tolerance
- Up to 152mm long
- 102mm max OD
- Up to 4mm wall thickness
Our Core Values
ER Wagner sells 50 million parts annually, shipping to 200 customers in 16 countries around the world. So, our community spans the globe.
At ER Wagner, proactive isn’t a buzzword it’s a way of life. We're constantly engineering solutions for issues manufacturers haven’t thought of yet.
We take great pride in not only the quality of our products, but the quality and value ER Wagner components add to your products.
Speed. Cost. Quality. While ER Wagner adheres to the disciplined APQP process, we found successful ways to compress the lead time to market launch.