Your browser is out of date.

You are currently using Internet Explorer 7/8/9, which is not supported by our site. For the best experience, please use one of the latest browsers.

banner

Vehicle Solutions

Fabricated Metal Products for Vehicles

Contact Design Engineer

Fabricated Vehicle Metal Products

At ER Wagner, we believe great design isn't about just being able to make a part that’s durable and cost-effective, it's about creating solutions that make your vehicles better. Our experts create custom engineered components for some of the world’s most sought-after vehicles, adding value every step of the way.

BEYOND THE PART

Your Vehicle, Fully Optimized

We understand that you’re not just looking for a part – you’re looking for a partner that can help you create solutions. For more than 100 years, we’ve been creating custom engineered solutions for automakers that add value to their vehicles and allow them to be globally competitive. From simple Seat Frame Support Wrapped Tubes to complex Center Console Hinges, we work to address issues that affect vehicle quality, part performance and the driver experience.

DESIGNED TO MOVE

Innovation Is in Our DNA

In an industry where most manufacturers are taking designs and producing parts, ER Wagner is innovating new products and delivering new ideas to our customers. Our engineers are experts in movement, revolutionizing the automotive industry one innovation at a time.

PROCESS & FLEXIBILITY

Experienced, Responsive and Flexible

Like many manufacturers, we adhere to the APQP process, but we also understand the value of flexibility and dynamic response. So, while we follow this very disciplined APQP process, we’ve also found successful ways to compress the lead time to market launch with no loss in component quality.

Our Components Are In Every Type of Vehicle

Engineered Hinges

Two-leaf, three-leaf, four-bar, six-bar hinges and more are right in our wheelhouse. Spring rotational assist, friction hinge control, detents and other custom features can be engineered into both simple and complex hinge mechanisms.

American-Made, Globally Available

Working with OEMs in over 16 countries in Europe, Asia, North America and South America.

Have a question? speak with a design engineer today!

Contact us

Capabilities

600-Metric-Ton Punch Press

ER Wagner’s new Nidec Minster punch press is now available for production, greatly increasing ER Wagner’s metal stamping capabilities. The new 600-metric-ton press is the latest technology in metal stamping, giving us the ability to stamp bigger parts made of thicker metal – including high-strength metals – with complex geometries and tighter tolerances. Other benefits include improved part quality through programmable forming speed, and lower part costs due to increased production rates, value added tapping, insertion and welding.

Servo Press Features

  • Bed Size: 60"-168"
  • Speed Range: 1-90 SPM
  • Direct Drive Servo Slide
  • Stock Width: 14"-48"
  • Stroke: 12"-16"
  • Shut Height 35"
  • Rapid Acceleration and Deceleration
  • Infinitely Adjustable stroke and speed
  • Full Energy at Any Speed
  • Pendulum Motion and Full Rotation

Machine and Wrapped Tubes

When you need precision tubes think ER Wagner. Machined & wrapped tubes can be made in almost any configuration – square, round, octagon, punched, notched, welded, you name it we can do it. As an added bonus – wrapped tubing is often more cost effective than traditional drawn-over-mandrel tube manufacturing.

Shear & Machine Cut Tubes

Tube cutting capabilities range from high-speed scrap-less to precision machined cut-offs. Machine cut tubes include ID/OD chamfering and turning on both ends and also facing with surface finishes less than Rz 10. End facing can include custom end profiles.

Capabilities

  • Parallelism 0.1mm
  • Perpendicularity 0.15mm
  • Flatness 0.1mm
  • Length tolerance +/- .05mm
  • Length range 10mm – 610mm
  • OD range 6mm – 82.5mm

Precision Wrapped Bushings

Roundness and strength are the keys to performance when it comes bushings used in NVH body mounts tubes for axles suspensions and engine cradles as well motor and solenoid housings. Virtually gap-less seams that can be butted, welded or interlocking to rigidity. Our bushings can be flanged, edge treated and chamfered.

Capabilities

  • 0.1mm roundness tolerance
  • Up to 152mm long
  • 102mm max OD
  • Up to 4mm wall thickness

Our Core Values

Global

ER Wagner sells 50 million parts annually, shipping to 200 customers in 16 countries around the world. So, our community spans the globe.

Innovation

At ER Wagner, proactive isn’t a buzzword it’s a way of life. We're constantly engineering solutions for issues manufacturers haven’t thought of yet.

Quality

We take great pride in not only the quality of our products, but the quality and value ER Wagner components add to your products.

Efficiency

Speed. Cost. Quality. While ER Wagner adheres to the disciplined APQP process, we found successful ways to compress the lead time to market launch.

At ER Wagner, we believe great design isn't about just being able to make a part that’s durable and cost-effective, it's about creating solutions that make your vehicles better.

MORE ABOUT ER WAGNER

Have A Question?

Fill out the form below and one of our team members will contact you shortly

ER Wagner Vehicle Engineered Hinges, Stampings & Tubular Products

Address W130 N8691 Old Orchard Rd.
Menomonee Falls, WI 53051

Phone 800 558 5596