Metal Product Manufacturing Services
Doing the right thing for customers’ results in successful outcomes. We have partnerships that are still around after decades of doing business with ER Wagner. We welcome any special requests that you desire and look forward to working with you throughout the process!
Delivering on the 5 dimensions of our brand makes ER Wagner a trusted partner for your caster, hinge and stamping needs. If we don’t have it, we will get it for you! No matter the market, we have you covered.
Dedicated to Quality
Experience & Machinery, We're Ready for Anything
At our new state-of-the-art 157,000-square-foot manufacturing facility 15 miles outside of Milwaukee, Wisconsin, we provide cost-effective solutions to some of the most complex issues facing the transportation industry. Each one of our engineered components is designed to enhance the control of movement, improve the user experience and add value to your vehicle.
Tell us what you need, and together we’ll make it work.
- Four Slide Forming
- Bihler Forming
- CNC Swiss Lathe
- Double-disc grinding
- Vibratory Deburring
- Fully & Semi Automated Assembly
- Hand Assembly
- Robotic MIG Welding
- TIG Welding
- Resistance Welding
- Orbit Forming
- Sheer Tube Cutting
- CNC Tube Cutting
- Wrapped Tubular Components
- Tube End Finishing
At Wagner we stamp and machine metal, cut tubing, weld things together and assemble casters, hinges and weldments. Our solutions to your needs may include a standard caster and hinge, but when needed we’ll design the optimal product for you.
Machine and Wrapped Tubes
When you need precision tubes think ER Wagner. Machined & wrapped tubes can be made in almost any configuration – square, round, octagon, punched, notched, welded, you name it we can do it. As an added bonus – wrapped tubing is often more cost effective than traditional drawn-over-mandrel tube manufacturing.
Shear & Machine Cut Tubes
Tube cutting capabilities range from high-speed scrap-less to precision machined cut-offs. Machine cut tubes include ID/OD chamfering and turning on both ends and also facing with surface finishes less than Rz 10. End facing can include custom end profiles.
- Parallelism 0.1mm
- Perpendicularity 0.15mm
- Flatness 0.1mm
- Length tolerance +/- .05mm
- Length range 10mm – 610mm
- OD range 6mm – 82.5mm
Precision Wrapped Bushings
Roundness and strength are the keys to performance when it comes bushings used in NVH body mounts tubes for axles suspensions and engine cradles as well motor and solenoid housings. Virtually gap-less seams that can be butted, welded or interlocking to rigidity. Our bushings can be flanged, edge treated and chamfered.
- 0.1mm roundness tolerance
- Up to 152mm long
- 102mm max OD
- Up to 4mm wall thickness
Roll Feed Press Lines from 80 to
Press Bed Sizes from 21.6" to
Material Thickness .015" to
Coil Widths up to
Whether the application calls for standard gauge ferrous and non-ferrous steel or tight tolerance-high strength alloys, Wagner can stamp, form and assemble a wide variety of products from carbon, stainless, aluminum or brass. Tubing to exacting diameters can be cut to custom lengths as well as formed and machined.
Our Core Values
ER Wagner sells 50 million parts annually, shipping to 200 customers in 16 countries around the world. So, our community spans the globe.
At ER Wagner, proactive isn’t a buzzword it’s a way of life. We're constantly engineering solutions for issues manufacturers haven’t thought of yet.
We take great pride in not only the quality of our products, but the quality and value ER Wagner components add to your products.
Speed. Cost. Quality. While ER Wagner adheres to the disciplined APQP process, we found successful ways to compress the lead time to market launch.