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Design & Engineering

Product Engineering & Design Services

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Design Driven

Product Engineering & Design Services

We are an extension of your design process, ensuring optimal product performance-value relationships. Our integrated launch team is able to ensure a successful launch through a defined APQP process and stop gates. Let us assist you for a variety of applications throughout the vehicle and industrial industries.

Get us involved early to receive the maximum benefit of our engineering expertise. We are here to help your products move better.

Custom Metal Product Engineering

ER Wagner is your collaborative partner – helping you design the best products possible. Our design engineers are available to help you quickly create custom products of any size to fit your needs, with emphasis on creative design solutions, design optimization through FEA, enhancing product value and design for manufacturing.

Customer Input

Through our collaborative design process we'll develop the right solution for your project by establishing:

  • Design Guidelines
  • Performance Criteria
  • Packaging / Environment Constraints
  • Cost Targets
  • DVP&R

Design Process

With constant customer feedback, our engineering staff with decades of experience works to develop:

  • Swing Studies
  • CAD
  • CAE
  • Cost Estimates


As your production partner, we’ll supply a comprehensive supplier plan & proposal, including:

  • Finalized CAD
  • Cost Effective & Robust Design
  • Validation Plan
  • Launch Support
  • Production Support

Advanced Engineering Capabilities

At ER Wagner, we don’t just make parts, we engineer solutions that improve and add value to our customers’ products. With ER Wagner Parts on 65%-75% of all autos on U.S. roads, we have extensive experience designing products and even complete systems based on your exact needs through:

  • Innovative Design Solutions
  • Design Optimization through FEA Software
  • Design for Manufacturing
  • Production Intent Prototypes Including 3D Printing Capability
  • SolidWorks 3D Design Software
  • SolidWorks Enterprise PDM System
  • Program Launch Management
  • APQP Process
  • Integrated Launch Team
  • Design Validation
  • VAVE (Value Engineering)
  • Tool Design
  • Cross Functional Team
  • SolidWorks Simulation

Have a question? speak with a design engineer today!

Contact us

Our Core Values


ER Wagner sells 50 million parts annually, shipping to 200 customers in 16 countries around the world. So, our community spans the globe.


At ER Wagner, proactive isn’t a buzzword it’s a way of life. We're constantly engineering solutions for issues manufacturers haven’t thought of yet.


We take great pride in not only the quality of our products, but the quality and value ER Wagner components add to your products.


Speed. Cost. Quality. While ER Wagner adheres to the disciplined APQP process, we found successful ways to compress the lead time to market launch.

related industries

At ER Wagner, we believe great design isn't about just being able to make a part that’s durable and cost-effective, it's about creating solutions that make your vehicles better.


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ER Wagner Vehicle Engineered Hinges, Stampings & Tubular Products

Address W130 N8691 Old Orchard Rd.
Menomonee Falls, WI 53051

Phone 800 558 5596